Homogenizer
FBF0160
Weight | kg | 6.870 - 7.300 |
Dimensions: (LxDxH) | cm | 200 x 260 x 180 |
Engine | kW | 160 |
Pumping pistons | Nr. | 5 |
Water consumption | l/h | 180 - 240 |
Functional features | ||
Operating pressure | Capacity | |
bar | from (l/h) | to (l/h) |
100 | 42.000 | 66.000 |
130 | 40.000 | 62.000 |
150 | 34.000 | 54.000 |
180 | 28.000 | 45.000 |
200 | 26.000 | 40.000 |
230 | 24.000 | 35.000 |
250 | 22.000 | 32.000 |
300 | 18.000 | 27.000 |
Compression head and Homogenizing valve
- The Compression head is manufactured from a single block of high quality stainless steel, of a special type, forged and checked with ultrasounds, with a 5 year guarantee against cracking and defects
- Each valve assembly is housed within an individually inspected special AISI 316 stainless steel block
- Pumping Pistons manufactured with a rear cooling chamber, a double guide to keep a perfect alignment, and a special “Diamond Like Carbon” plating (as a standard)
- Valve group assemblies have replaceable seats and hemispherical valve shutters, ideal for processing a very wide range of products
- Homogenizing valves designed to provide efficient use of energy, with high stability and alignment of the moving parts (impact head) due to the hydrodynamic assembly, which ensures a vibration free homogenization
- Safety valve, in sanitary execution, of spring type with replaceable shutter and seat
Motorization
- The Pump body is made from a thick walled premium grade high-resistance cast iron, engineered to withstand heavy loads and cancel out vibration
- The crankshaft is made from a special forged steel, machined from a solid piece, ”multi-step” heat treatments, super-finishing of the goosenecks and complete nitriding, is checked using ultrasounds. The crankshaft is supported by robust roller bearings (with bronze bearings used only on the crank pins): 5 bearings for machines equipped with 3 pumping pistons, 7 bearings for machines equipped with 5 pumping pistons
- Power transmission with double reduction stage: “V” belts/pulleys, with semi–automatic tensioning system, with two helicoidal gears within the pump body (slow gear coupled directly on the crankshaft)
- Lubricating plant of pressurized type with the level of the oil detected by a proper sensor, cooling of the oil by a tubular heatexchanger, an alarm for irregular pressure, an alarm for high temperature, and driven filtering of any possible impurities. For the best thermal balance/dissipating all transmission components are immersed in an oil bath
- 3 phase, 4 pole, AC electric drive motor of leading Company
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- The frame is constructed from a square-section carbonated steel pipe coated in a powder painting, and supplied with dismountable stainless steel panels with satin finish
Maintenance kit
- Initial set of spare parts supplied with the machine include the following: full set of gaskets, a set of springs for valves and a complete safety valve set
- Set of tools for ordinary maintenance
- Lubrication oil
- Instruction and maintenance manuals (2 copies + CD ROM)
Standard options
- 2nd stage homogenizing valve controlled by a special oil-pneumatic system
- Digital pressure transducers and analogue gauges with 4-20 ma output
- Fixed Capacity (remote stainless steel panel, with soft-starter)
- Variable Capacity (remote stainless steel panel)
- Aseptic Version with “sterility barriers” traced with steam condensate created by an integrated plant
- Pulsation dampeners on product inlet and/or outlet connections, for special aseptic version as well
- Pressure gauge with alarm contacts for the automatic cut-off of the homogenizing pressure, complete with timing device to manage the start/stop of the homogenizing valves
- Automatic homogenization pressure controller
* Technical specifications are not mandatory and are subject to change without notice